Concrete Batching Plant
Benchmark Case of AIMIX Concrete Batching Plant
1. Tropical operation: Withstand 35°C+ temperatures and 80%+ humidity;
2. Tight timeline: 4-month completion window for all drainage works;
Required stable concrete supply for their Highway drainage works with the production capacity of 90m³/h;
– SICOMA 1500 mixer (90m³/h output);
– Heat Resilience: 55°C-rated components (motors/hydraulics) + real-time temp monitoring; Sandblasting to prevent rust;
– Local technician training program; Preventive maintenance schedule;
This batching plant is currently running well. The engineers from AIMIX are very professional and helped us solve all problems during installation and operation.
Types of Concrete Batching Plant
Concrete batching plants, or mixing plants, combine components to produce concrete. AIMIX offers stationary, mobile, on-site mobile type plants to meet the needs of large, medium and small concrete production projects. The choice depends on concrete volume, project specs, and available space and resources.
Stationary Concrete Batching Plant
Production Capacity: 60-360m³/h
Average Daily Production Capacity (8 hours): 600-1360 m³
Coverage Radius: 20-50 km
Fully Automated Operating System; IoT Remote-Control System
Concrete Mixer: Twin shaft mixer, Planetary
Application: Commercial concrete production, Residential housing construction,
Precast concrete production, and other construction fields.
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AJY Mobile Batching Plant
Production Capacity: 60-120m³/h
Movement Mode: Semi-trailer
Suitable for small to medium-sized projects, medium construction periods
(such as municipal roads, residential construction), and projects requiring
rapid relocation (3 months to 1 year).
Footprint: Medium (approximately 300-400 m²), simple hardening required.
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AJSY On-site Mobile Batching Plant
Production Capacity: 20m³/h, 40m³/h
Installation Time: 24-48 hours, towable movement, foundation-free.
Equipped with JS Twist Shaft Mixer
Features:
1. Mixing System: Structural upgrade → 30% increased
mixing capacity;
2. Control System: Industry-first intelligent wireless remote
operation → Reduces crew to just 1 operator;
3. Batching System:
<1% weighing error (vs. industry-standard 2%);
Simultaneous weighing & mixing → Continuous production
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Hot Sale Models Of Concrete Batching Plant
Productivity: 60m³/h
Mixer: Twin shaft mixer, Planetary
Mixer Discharging Volume (L): 1000
Aggregate Feeder: belt type or hopper type
Feeding Volume (L): 1600
Application: Mainly used in the medium-sized road construction, residential building construction, concrete precast construction, etc.
Production Capacity: 90 m³/h
Mixer: twin shaft mixer, planetary
Mixer Discharging Volume (L): 1500
Feeding Volume (L): 2400
Application fields: Medium and large-sized civil building construction projects, precast concrete production and commercial concrete production.
Production Capacity: 120 m³/h
Mixer: twin shaft mixer, planetary
Mixer Discharging Volume (L): 2000
Feeding Volume (L): 3200
Fields of Application: Large concrete production projects, construction of civil buildings, production of precast concrete elements.
Production Capacity: 180 m³/h
Mixer: twin shaft mixer, planetary
Mixer Discharging Volume (L): 3000
Feeding Volume (L): 4800
Application: Large-scale concrete production project, such as commercial concrete production, concrete precast production, road and building construction project.
AJSY40 Mobile Type (40m³/h)
Daily production (8h):240–280 m³
For temporary projects
Maximum concrete grade:C30
2–3 Operators
2–3 Trucks (8–12 m³ each)
Coverage 5–10 km
4–6 month Return on Investment
Low Investment
Configuration:
Mixer (1 m³)
1 silo
integrated batching unit
AJ90 Stationary Type (90m³/h)
Daily Production (8h):600–680 m³
For long-term projects
Maximum Concrete Grade:C60
6–8 Operators
8–10 Trucks (12–16 m³ each)
Coverage 20–30 km
7–9 month Return on Investment
Average Investment
Configuración:
Mezcladora (2,0 m³)
2–4 silos
4-Compartment Batching Plant
Independent Weighing System
AJ120 Stationary Type (120m³/h)
Daily Production (8h):800–880 m³
For infrastructure and large projects
Maximum Concrete Grade:C60
6–8 Operators
10–15 Trucks (12–16 m³ each)
Coverage 20–30 km
6–8 Months Payback Period
Medium-High Investment
Configuration:
Mixer (2,0 m³)
2–4 silos
4-Compartment Batching Unit
Independent Weighing
AJ180 Stationary Type (180m³/h)
Daily Production (8h):1200–1360 m³
For continuous industrial production
Maximum concrete grade:C60
12–15 Operators
15–20 Trucks (12–18 m³ each)
Coverage 30–50 km
6–8 Month Payback Period
High Investment
Configuration:
Mixer (3 m³)
2–4 silos
4-Silo Batching Plant
Independent Weighing
Concrete Production Solutions
| Application Fields |
 |
 |
| Production Capacity | 90m³/h, 120m³/h, 180m³/h, 240m³/h, 360m³/h | 25m³/h, 35m³/h, 60m³/h, 75m³/h, 90m³/h |
| Model | AJ-90, AJ-120, AJ-180, AJ-240, AJ360 | AJ-25, AJ-35, AJ-50, AJ-75, AJ-90 |
| Applications | Suitable for large construction projects and infrastructure development:
|
Suitable for precast concrete production:
|
| Features | Continuous batch production, direct supply to construction sites, and quick response to orders are required. | Factory-based, standardized components (beams, pipes, panels). |
Concrete Batching Plant Price Guide
Concrete batching plant prices vary by capacity (25-360m³/h), type (stationary/mobile), automation level, components quality (brands/tolerance), optional features (dust/water systems), shipping/installation, and after-sales terms. Our team provides customized solutions matching your project needs and budget for optimal performance.
| Model | Capacity(m³/h) | Price Range |
|---|---|---|
| AJ25-AJ50 | 25m³/h-50m³/h | $33000-$48000 |
| AJ60-AJ180 | 60m³/h-180m³/h | $78000-$210000 |
| AJ240-AJ360 | 240m³/h-360m³/h | Above $240000 |
Note: Prices may vary based on concrete mixer brand, control system, and optional configuration. For an accurate quote, just click below:
Intelligent Concrete Batching Plant
Concrete Plant Without IOT System:
- Minor faults lead to
→ Major breakdowns (30% more downtime) - No real-time monitoring
→ Irreversible damage (2-5X repair costs) - Undetected wear
→ Sudden failures (72% preventable)
IoT Remote Control System:
Minimize Downtime, Maximize Revenue
- 24/7 Monitoring + Alerts
→ reducing failures by 40%+ - Real-time Monitor of critical parameters
→ cutting maintenance costs by 25%+ - Predictive maintenance with intelligently recommends service plans
→ extends equipment lifespan by 15%+
Advantages Of AIMIX Concrete Batching Plant
Global Projects
AIMIX has provided concrete mixing solutions to many customers in many countries, helping them achieve success in housing construction, commercial concrete sales, and road and bridge construction projects. Our customers are all over the world, such as Saudi Arabia, Oman, Guyana, Jamaica, Tanzania, Nigeria, Ethiopia, Iraq, the Philippines, Malaysia, Indonesia, Australia, and other countries.
From First Plant to Market Leader: Why a Kazakh Supplier Chose AIMIX AJ180 Again
- Mixing Capacity: 180m³/h(twin shaft mixer)
- Mixer Discharging Volume (L): 3000
- Customer’s Background: A Kazakh concrete supplier partnered with AIMIX for the second time to strengthen their leadership in the local market.
- Challenges & Concerns: Kazakhstan’s ongoing infrastructure boom. To capture more market share, the customer needed to significantly increase his production capacity—and fast.
- How AIMIX Responded: AIMIX delivered customized layout solutions tailored to the client’s site needs, enabling accelerated production, on-time delivery, and seamless operational integration.
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AIMIX AJ50 Helps Mexican Builder Launch Ready-Mix Business
- Mixing Capacity: 50m³/h(twin shaft mixer)
- Mixer Discharging Volume (L): 1500
- Customer’s Background: A Mexican construction and precast supplier entered the concrete production industry
- Challenges & Concerns: Service Anxiety: 1. The client worried about after-sales support;
2. Delivery Pressure: Tight project timelines required fast shipment and installation - How AIMIX Responded: 1. Clearly explained the service process, remote support system, and local partner network;
2. Streamlined production and logistics to deliver the plant within the client’s deadline
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Winning Through Quality: How AIMIX AJ60 Batching Plant Secured Mining Client in Laos
- Mixing Capacity: 60m³/h(twin shaft mixer)
- Customer’s Background: A Lao mining firm launched a competitive bid to replace its aging concrete plant—a critical upgrade for its expanding operations.
- Challenges & Concerns: As a major capital investment, the client needed assurance of product quality, technical support, and long-term partnership value.
- How AIMIX Won Trust: 1. Proven Quality – AIMIX invited the customer to visit our factory;
2. Custom Solutions – Customized plans for specific needs;
3. Long-term Partnership – Emphasized ongoing support beyond just equipment.
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AJ90 Concrete Batching Plant in Malaysia – Highway Construction Projects
- Project Time: June, 2025
- Mixing Capacity: 90m³/h
- Mixer: twin shaft mixer
- Project Brief: Used in highway projects(remote area) to produce concrete to complete the concrete ditch pouring task on both sides of the highway.
- What the client wants to achieve: Make sure the concrete used for the gutters is strong enough, workable (easy to cast), uniform in appearance, and suitable for tropical climates.
- Solution: AJ90 Concrete batching plant to ensure the concrete supply is stable, continuous and of controllable quality, meeting the design and construction requirements.
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AJ180 Concrete Batching Plant In Kazakhstan
- Mixing Capacity: 180m³/h
- Mixer: twin shaft mixer
- Mixer Discharging Volume (L): 3000
- Feeding Volume (L): 4800
- Aggregate Material Quantity (m3): 20×4
- Cement Silo (t) (optional): 4×100
- Application Field: For Commercial Concrete Production
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AJ90 Concrete Batching Plant – Floor Hardening
- Mixing Capacity: 90m³/h
- Mixer: JS1500
- Opeartion Time: 21 April 2025
- Customer’s Need: The project floor requires hardened concrete. Ensure all concrete meets on-site specifications.
- Application Field: AIMIX AJ-90 concrete batching plant.
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Our Service
We offer comprehensive technical support services for our concrete batching plants, including remote troubleshooting, on-site repairs, and maintenance services.
We offer a range of accessories services for concrete batching plants, including mixing blades, mixer bearings, gearbox, pneumatic valves, conveyor belts, etc. We generally provide some accessories for customers to replace in time.
Our quality control team ensures that all products are thoroughly inspected and meet the highest standards before leaving our facility.
We can provide customized mixing plant solutions based on your specific needs. The main configurations include the mixer, batching machine, control system, cement silos and screw conveyors. We are aimed to design a solution that maximizes your productivity and efficiency.
